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Integrated
Vapor Treatment
Module

Global Technologies' Integrated Vapor Treatment Module (VTM) destroys organic vapor contaminants that are extracted from soil vapor extraction wells or air scrubber towers. The system is integrated with a Vapor Liquid Seperator (knockout pot), blower and vapor treatment module. The Remedi-CatTM model is designed for hydrocarbon contamination; the Chloro-CatTM model is designed for halogenated or mixed organic vapor contaminants.

How the Remedi-Cat Works
The Remedi-Cat or Chloro-Cat will provide 99% destruction efficiency of VOC's (higher destruction efficiencies are possible with additional catalyst). During operation, VOC-laden air is drawn by the VTM regenerative system blower from vacuum extraction wells and diluted to the appropriate concentration using an automatic valve. The blower discharges the contaminated air into the tube side of the primary heat exchanger, where it is preheated prior to the gas burner. Within the burner/reactor section the contaminated air is raised to oxidizing temperature by the burner prior to entering the catalyst module. When the vapor-laden air passes through the catalyst, an exothermic reaction takes place. The hot purified air then passes through the shell side of the heat exchanger where the energy released by the reaction is used to preheat the incoming air. The cooler, vapor-free air is exhausted to the outside atmosphere.

The Model 7 Integrated Unit has a 20 h.p. regenerative blower which allows vapor extraction at up to 10" hg vacuum from vapor extraction wells. No additional blowers are needed.

Global's Fully Integrated Approach
The Therm-Cat was designed as part of Global's entire line of soil and groundwater remediation products. The Global line of products, which includes Vapor Liquid Separators (Knockout Pots), Extraction Blower Packages, Oxidizers, and Acid Gas Scrubbers, is technologically advanced as well as user-friendly. Each module interfaces easily and is constructed for optimum performance and trouble-free operation.

When networked, the Global modules form a comprehensive subsurface remediation system that works continuously and automatically to achieve site closure quickly. In addition, Global's modular approach allows rapid deployment and provides the flexibility necessary to successfully perform site remediation under a wide variety of conditions.

System Components
The Integrated System includes a Vapor Liquid Separator Module, 300 series stainless steel shell and tube heat exchanger, reactor vessel with catalyst, modulating burner, gas train, regenerative blower with 20 h.p. motor, system controls, flowmeter, automatic fresh air dilution valves, first-out shutdown detector, flanged inlet and outlet, inlet/outlet temperature recorder/controller and sound insulated steel cabinet with access doors. In addition, Remedi-Cat models offer LEL monitor, manual heat exchanger bypass and flame arrestor.

Remedi-Cat System Schematic


Safety Shutdowns
The system will shut down safely and automatically if any of the following occur:
  • Electrical power loss to the control panel.
  • Loss of proper air flow.
  • Loss of flame.
  • High or low temperature or fuel pressure.
  • High level in Vapor Liquid Separator (Vapor Liquid Seperator is not included with standard Model 1 system).

The PLC-driven, first-out shutdown detector will indicate the cause of a shutdown on a liquid crystal display (LCD).

Options
  • Remote monitoring/communication package.
  • Trailer-mounted.
  • Exhaust stack extensions.
  • U.L. labeled panel.
  • Larger or custom systems available.
  • Local and regulatory permits.
FEATURES BENEFITS
  • Integral regenerative blower.
  • No separate extraction blower needed.
  • Compact design.
  • Reactor has fully welded, leak-tested 300 Series stainless steel interior with high density insulation.
  • Safe, long-term operation.
  • Low leak potential.
  • Shell and tube stainless steel heat exchanger.
  • Provides economical operation.
  • First-out shutdown detector.
  • Easy troubleshooting.
  • Reduces maintenance costs.
  • Flow recorder, temperature recorder.
  • Effective system monitoring.
  • Easily kept regulatory records.
  • System control panel composed of U.L. listed components.
  • Reliably indicates the status of the burner, catalyst, and safety circuits.
  • Easily permitted.
  • Vacuum extraction blower enclosed in a sound-dampening cabinet.
  • Maintains sound levels at less than 65 dba at a distance of less than 3 feet.
  • Thermocouple, digital controller and modulating burner maintains proper air temperature to catalyst.
  • Non-methane hydrocarbon destruction efficiency up to 99.9%.

  • SPECIFICATIONS Model 7 Integrated
    Remedi-Cat
    Unit Weight 4,500 lbs
    Overall Dimensions 4.5'W x 8'H x 9.5'L
    Airflow 100-750 SCFM
    Burner Rating, Maximum 325,000 BTU/hour
    Standard Power Requirements 230-460V/60Hz/3ph
    Inlet Pipe 6" diameter, 150# flange
    Blower/Motor Turbotron 20 hp


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      Global Technologies, Division of Anguil Environmental Systems, Inc.
    8855 North 55th Street · Milwaukee, Wisconsin 53223-2358
    Tel (414) 365-6430 · Fax (414) 365-6410 ·

       
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